Inspire Woodcraft
Festool Kapex KS 120 Zero Clearance Dust Collection Throat Plate
Festool Kapex KS 120 Zero Clearance Dust Collection Throat Plate
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Due to unusually high demand, shipping times for all items in this listing are currently up to two weeks out from time of purchase. We apologize for the inconvenience.
The mighty Festool Kapex 120 is still just a miter saw, and it has one inherent flaw that all the other miter saws have: A huge gap in the back of the throat plate that allows any debris that falls below the table to be thrown behind the blade and all over the saw and bench. And since a lot of airborne dust particles are too small to see, that means they're going into your lungs as well.
Enter the Dust Collection Throat Plate. This replacement, zero clearance throat plate has a built-in shroud that surrounds the blade under the table, guiding all the debris to the rear of the saw. And once there, a specially designed vacuum port sucks it all away via a clear vinyl tube connected to your vacuum or extractor.
What's included?
- Throat Plate/Shroud. This will come as two pieces, a front section and a rear section. It replaces the factory throat plate and installs reusing the factory screws.
- Throat Plate Vacuum port. This installs on the rear section of the throat plate with four small screws (preinstalled).
- Rail Stop. This small collar clips onto one of the rails of the saw to prevent it from sliding back all the way. That keeps the blade from cutting too far into the vacuum port while still retaining the full cut capacity of the saw.
- Clear Vinyl Hose. This is what carries the dust away. It connects the throat plate vacuum port to the vacuum adapter.
- Vacuum Adapter. This is what allows everything to work together. On the vacuum side you can hook up to almost any extractor, shop vacuum or even a dust collector. It will accept 2-1/2" dust collection hose, 2-1/2" shop vacuum hose, 1-7/8 shop vacuum hose or 36mm (or 36/32) Festool antistatic hose (NOT INTENDED TO BE USED WITH 27MM HOSE). On the tool side there are two ports. One port is to hook up to the exhaust port on the Kapex. The other port is sized to fit the supplied 1/2" outside diameter vinyl hose OR can be used with 5/8" inside diameter hose (not included or available from us). All fittings are tapered to provide a secure connection to a wide variety of brands of hoses, both new and old.
NOT INTENDED FOR BEVEL CUTS!Β The throat plate and dust shroud are intended to be used with the blade at 90 degrees to the table. You can enjoy dust-free, quality cuts at any miter angle your saw was designed to make, but bevel cuts will destroy the throat plate and the vacuum port.
In the past we have made our Dust Collection Throat Plates to be used with replaceable inserts that we make, or zero-clearance PVC tape, that way you can always have a fresh zero-clearance kerf on your saw. The Kapex gave us some design challenges that prevent us from using either of those methods. Instead, when your Dust Collection Throat Plate's kerf wears out and you want to replace it, you can come back and order a replacement Throat Plate at any time.
All parts 3D printed with PETG filament.
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I recently upgraded to a Festool Kapex miter saw from my Rigid one.
The dust collection was basically nonexistent with the Rigid. Even with the addition of the Rousseau Model 5000 dust hood, the saw still spewed dust.
Out of the box, the Kapex dust collection is light-years better than the Ridgid, and that is without the Rousseau hood and using the standard throat plate. Additionally, ditching the hood helped gain a bit of space in my shop because I could push the Kapex up against the wall.
I wanted to replace the OEM throat plate with a zero clearance insert to improve cuts. I could make one, but I remembered seeing an ad for an insert that included dust collection features. I did some research and found that Inspire Woodcraft made it, so I ordered it.
After it arrived a few days after ordering, it took maybe 15 minutes to install, cut the kerf, and perform some test cuts. It works like a dream. There is very little, if any, dust not captured by the insert.
Overall, I'm very please with the value and performance of the insert. Additionally, I'm happy to support a small business with my purchase.
If you're on the fence about purchasing one, just do it. You'll be happy you did so.
Easy to install on my Festool Kapex.
So, first off the connection to the Festool outflow port is tough because it rotates when moving the saw in and out. The clear suction tubing keeps getting caught up and pulled out. It actually pulled out and fell down into the saw blade. Going to just cut the end off and secure it with some tape. Secondly I canβt see that any dust is being sucked up into the tubing. Iβve physically pushed saw dust into the throat plate and watched the dust go through, but donβt see that when actually cutting lumbar. Iβve been doing outdoor projects using 1x6s, 2x4s, and 2x6s. Please let me know if Iβm doing something wrong.
Hi Matthew,
If you can reach out to me via email with some more details, I can try to help solve what's going on. And I can always send out replacement parts as needed. Keep in mind that Dust Collection Throat Plates are designed to collect the debris forward of the arbor, so cutting style plays a big role. If you are chop cutting, you should see an improvement as part of the cut is happening on the front of the blade. If you are slide cutting on material that narrow, you likely won't notice any difference because all of the cutting action is taking place on the rear of the blade and very little is entering the throat plate to begin with. Again, please reach out and I can help figure out what's going on!
All the best, Jodee
great
Awesome addition to my 120 very easy install and fantastic dust collection.